Ingredients
Method
1. Fire Up the Smoker
Preheat your smoker to 350–375°F (175–190°C). Oak wood works best for a mild smoky flavor that doesn’t overpower the cheese.
2. Prep the Cheese
Combine cheddar, Monterey Jack, and Gouda in a large bowl. Mix well—you’ll want about 6 cups total shredded cheese blend ready to go.
3. Cook the Pasta
Bring salted water to a boil in a large pot. Add macaroni and cook for 7–8 minutes, until just tender. Drain and rinse with cold water to stop cooking. Set aside.
4. Make the Cheese Sauce
In a large pot over medium heat, melt butter. Add Velveeta, 3 cups of the shredded cheese mix, and 2 cups milk. Stir constantly until smooth, creamy, and fully melted.
5. Build the Mac and Cheese
Place cooked pasta into an aluminum pan. Mix in Parmesan, garlic powder, black pepper, 1½ cups shredded cheese, and 1 cup milk. Stir until well combined.
6. Add the Sauce
Pour the hot cheese sauce over the pasta and mix thoroughly. Sprinkle remaining 1½ cups cheese on top. Add 1 cup milk evenly over everything, then finish with BBQ rub for flavor and color.
7. Smoke It
Place the pan on the smoker using indirect heat. Smoke for about 30 minutes, or until the top is golden, bubbling, and slightly browned.
Notes
⏳ Make-Ahead Option
Want to prep early? Assemble everything except the final cup of milk. Cover tightly with foil and refrigerate for up to 1–2 days. Before smoking, add the final cup of milk and proceed as normal. Since it’s cold, expect to add 10–15 extra minutes of cook time.🍽️ Serving Suggestions
This smoked mac and cheese shines as:- A hearty BBQ side for ribs, brisket, or pulled pork
- A standout dish at cookouts and potlucks
- A comfort-loaded holiday side dish
- A crowd favorite for smoker gatherings and game days
💡 Expert Tips
- Don’t overcook pasta—it should be slightly firm before smoking
- Mix cheese gradually for the smoothest sauce texture
- Use oak or hickory wood for balanced smoky flavor
- Stir halfway through smoking for even browning
- Add extra milk if reheating leftovers to restore creaminess
❓ FAQs
Can I use different cheeses?
Yes—just keep at least one good melting cheese like cheddar or Monterey Jack for texture.Can I make it spicier?
Absolutely. Add cayenne, hot sauce, or spicy BBQ rub for a kick.Do I need a smoker?
A grill with indirect heat works too—just keep temperature steady.Why is my mac and cheese dry the next day?
Pasta absorbs sauce over time. Add milk + cheese when reheating to fix it.🧊 Storage Tips
Store leftovers in an airtight container in the fridge for up to 5 days. For best results:- Reheat in the microwave with a splash of milk
- OR warm on the stove with extra milk and shredded cheese for creamy revival
🔥 Final Thoughts
This smoked mac and cheese isn’t just another BBQ side—it’s the kind of dish that gets remembered long after the cookout ends. Creamy, smoky, cheesy, and ridiculously satisfying, it delivers every single time. One pan is never enough… and honestly, that’s part of the fun.
